Tuesday, July 31, 2007

Flat-Panel Design

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There have been quite a few vehicles, over the decades, with very straight lines and panels that were nearly flat. One in particular comes to mind (this is the later, smoothed-down version):


1989 Aston Martin Lagonda
1989 Aston Martin Lagonda

The house of Bertone did a lot of wedgy things in the Seventies and into the Eighties, as did former Bertone employee Giorgio Guigaro (original Golf/Rabbit, Scirocco etc), but these designs are by William Towns.


Image:Microdot 1976.jpg
1976 Microdot concept



Behind the Microdot is the Hustler, the only vehicle I know of with purely rectangular wheel openings, and one I wasn't aware of, years ago, when I was messing around in MS Paint and accidentally came up with something that would forever change my design ethos...



The three-diamond wheels you see above? At the time I was hoping to come up with a presentation for a Mitsubishi design contest, so I incorporated their logo. After the deadline whooshed by, I continued to develop the Brubeck...





...and eventually came up with the "Tenfold" wheels shown here, in this crude representation. Each spoke and slot occupies the exact same amount of space. It's a simple yet carefully considered wheel design, entirely appropriate for mounting on a simple yet carefully considered flat-panel vehicle.


WHY FLAT PANELS?

The straight lines on the first Brubeck MS Paint sketch weren't meant to last. I was merely trying to overcome the blank page syndrome (akin to writer's block) by creating a simple image. It was to be something to work from -- or perhaps it was merely an exercise. That contest was over five years ago, so I can't quite recall... Anyway, I was so quickly overcome by the potential of the design that it immediately became my main focus. I was listening to some vintage Dave Brubeck vinyl at the time...

Before long I realized that, beyond being different, flat-panel bodies would be very easy to construct in comparison with what we're used to seeing. Back in the day, curved metal panels were pounded out over a wooden buck. Mass production brought enormous dies that stamp sheets of metal into shape. Fiberglass, carbon fiber, and other composite body panels require a mold. However for flat panels all you need is a pressbrake -- and a welder, if you have more complex shapes such as the Brubeck's endcaps (bumpers).

Forming metal on a pressbrake

Then for the windows, readily-available flat glass can be cut to shape -- no need to find existing windshields and backlights to modify, or to have custom pieces made.

There you have it. To build flat-panel bodies, you need fewer tools and no tooling. Add a welded square-tube steel spaceframe for a chassis, and the biggest piece of model-specific equipment you'll have lying around will be your frame jig.

Suddenly, the dream of building a car of my own design was in exponentially closer reach. Still very much a dream, mind you, but
one much easier to attain.




Here is an early version of BRUTRUCK, a concept I've recently revisited and refined. The new version, which is based on the EXOVAN platform, might be called BRUTRUCK Model G... Not ready to show sketches yet.

The Brubeck sports car is conceived as a farewell to internal combustion, with its pair of propane-burning Kawasaki Ninja ZX14 engines and rear-wheel-drive -- however an electric version is inevitable. An electric Brubeck will obviously lack one significant feature -- the in-your-face quad exhaust, to be replaced with round taillights -- but there is no reason for body modifications, other than a slight adjustment to the rear cap, closing the vertical gap (instead of a wrapover rear light cluster, there will be a simple horizontal bar for the third brake light).


There is another flat-panel concept I've been toying with over the past few years, that only recently has begun to look right in my mind's eye. Sure to be compared to the Aston Martin Lagonda, the Time Further Out -- yes, named after a Dave Brubeck album -- is an electric luxury touring sedan suitable for chauffeured red-carpet arrivals, something that valets will choose to park out front...


A very recent addition to the conceptual Tellurian Motors stable is the Salt Flats Runabout, which happens to be very similar to William Towns' Microdot, shown at the top of this page -- but then again, it is very different. For one, of course it will use no molded panels. Two, it will not have anything people would normally call a 'body'. Suspended within an exposed metal frame will be sheets of mirrored glass, and battery boxes will hang below the beltlines on the sides. The glass doors, very much like those on the Microdot, will swing up gullwing-style but will have a full trapezoidal profile and small round access ports.

These ports will be very useful. The benefits of the powerful air conditioning unit (running off its own motor) would quickly go to waste each time one of those doors is opened. If you want to talk to someone, or hand off or receive a small item, open a port. A
removable, flip-up panel -- call it a moonroof if you like -- in combination with these ports will provide some ventilation at lower temperatures...

Bonneville Salt Flats
/ |_\
--o-o

The one-off Salt Flats Runabout is intended purely for one location, the Bonneville Salt Flats, and various events held there every year. While it has dimensions similar to those of the Microdot, its roof will be a few inches lower, and its sloping sides will allow for only 2 occupants, not 3. Those 2 occupants will be able to navigate around pit areas in cool comfort, shielded from the sun (and prying eyes) while still being able to enjoy the surrounding vista. Battery life will be measured in hours, not miles...

Yes, it could be made available for futuristic music videos and movies, should such a demand arise...


Any questions?


Phil Smith

July 31, 2007

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Tuesday, July 24, 2007

Electric Dreams

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A short article in Autoweek, mentioning Volkswagen's plans to sell Chinese-built cars in North America, includes this photo of Santanas on the assembly line:



The Santana is a continuation of the second-generation Passat. It is the seventh generation that VW wants to build in China and sell here. Still, seeing brand-new Santanas got my wheels turning.


BOXY, BUT GOOD

One of the reasons I'm so fond of my 1981 Toyota Cressida is its crisp styling. In the Eighties, cars gradually began to turn into jelly beans. They're becoming more distinctive, but the days of simple, clean, functional lines seem to be long gone.

What a pleasant surprise, to find that Shanghai Volkswagen is currently producing this nice boxy 'throwback'...





The business opportunity here is obvious. In car-hungry China, the tooling for older models is put to good use, producing lower-cost alternatives. Just imagine -- a deal could be struck to import these freshly-manufactured 'old' cars (minus their engines, fuel tanks etc) to an assembly facility, where they could be completed as electric vehicles.

Would you pay $25,000? Sure, an electric Santana might not do great in crash testing, but you'd never have to purchase fuel for it, and it would be a lot simpler and less expensive to maintain than any internal combustion vehicle.



Santana: I'm Winning


There are rumours of older Subarus (yes, the boxy ones) being produced in China as well, and that's something I'll have to look into.

By the way? The second-generation Passat, in three-door hatch form, was sold here as the Quantum. Ring any bells?

For whatever reason, the Santana didn't sell all that well here in the United States. Chances are that many new-car buyers wouldn't recognize it, especially without VW badging and those huge US-market bumpers. It would be new, and different.





Could this be the production version of the Tellurian Motors Defiant? Would Volkswagen be interested in selling electric cars in China -- and elsewhere?



Phil Smith
July 24, 2007


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Wednesday, July 18, 2007

Highway Voltage

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Was doing a little online research this evening and eventually found a surprising number of photos and specifications of electric vehicles, the majority of which are conversions: EV PHOTO ALBUM

Some of these owners have the right idea -- converting interesting older cars into full-electric vehicles. Of course, any electric conversion is interesting, and arguably the right idea. Questions: Would you rather be driving an old Geo Metro, or a well-restored Volkswagen Karmann-Ghia? What kind of impact
will your conversion make with the public? If the only thing 'cool' about your electric vehicle is that it's electric, is that cool enough?

While some of these conversions cost surprisingly little, those are the ones with a low-tech approach. They have short ranges and mediocre performance. Still, they are a viable alternative for trips around town -- exactly the kind of driving that most motorists do most frequently. I know I rarely get our family car above 45 MPH, and rarely drive more than 30 miles a day...

I also know that my driving habits would change drastically if I had an electric vehicle. I'd be cruising around for the fun of it, like I used to do in my Pinto when gasoline cost around a dollar a gallon. Guess what that means? I'll want as long a range as I can get, and I'll want better performance than my Cressida gave before its conversion.

The good news, I found, is that my Defiant conversion is possible without having to pry the components away from Tesla Motors -- and it won't cost as much as I thought. It still won't be cheap, but it beats paying for refurbishments and performance upgrades on its original-equipment gasoline engine.



Okay, now let's imagine a Tellurian Motors dealership, with the Harmonic Conversions shop in back. Out on the lot are former project vehicles, ones that their owners gave up on after being faced with the difficulties of restoring or replacing their original gasoline engines. Others are well-kept examples whose engines weren't doing so well. Each will have been chosen carefully. Not just any car, truck, van, or whatever will qualify.
My 'quantum' mechanics will be kept busy enough with customer conversions, after all...

What's that you say? The lot is empty? You're probably right. If it's full, maybe there's a gathering of the local electric car club, all converging around the latest offering in the showroom.

That latest offering may be a Tellurian Motors original, not a conversion...



Phil Smith
July 19, 2007

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